Syrup Inner and Outer Washing, Filling Screw Capping, Labeling, Cartoning Production Line

1. Introduction

The syrup filling line is composed of four equipments: bottle unscrambler, bottle washing machine, tunnel sterilization oven, and pharmaceutical syrup filling machine and capping machine. Each equipment can also working independently; It can automatically complete bottle unscrambling, cleaning, pre-heating, sterilization, drying, cooling, filling, screw (rolling) capping and other processes and is suitable for syrups, tinctures, wines, health products, beverages, sauces and other liquids with different viscosity in the pharmaceutical and food industries packaging line production.

2. Performance

• The design, materials, manufacturing, assembly, installation etc of the whole syrup filling line are in line with GMP standard;
• The syrup filling line adopts advanced design, reasonable structure, high degree of automation and with stable and reliable operation, high capacity to realizes electromechanical integration;
• The whole production line has strong versatility and need few operators;
• Applications: 10ml-500ml glass /plastic bottles (according to user specifications);
• Capacity up to 2000-24000 bph;
• Filling head: 1-24 pcs, choose according to capacity;
• Various types of filling pump options: glass pump, metal pump, peristaltic pump, ceramic pump;
• Filling accuracy: ≤±1% (according to the characteristics of the medicine);
• Product pass rate: ≥99%;
• Simple adjustment of operating data, high-precision filling, and easy to use;
• The bottle cleaning effect meets the new pharmacopoeia standards and requirements;
• The tunnel-type hot air circulation oven can be equipped with a real-time display and printing system for the sterilization temperature;
• The maximum sterilization temperature of the tunnel-type hot air circulation oven is 350℃;
• The heat source of the tunnel-type hot air circulation oven is evenly distributed, and the heat source removal effect is good;
• The filling volume and filling speed are easy to adjust, and the liquid level can be configured to automatically control the feeding;
• Adopting a unique filling process curve, which effectively prevents the filling material from foaming or splashing, and is suitable for filling liquids that are easy to foam;
• The dry syrup filling machine can adopt a turntable structure or a linear structure;
• The sealing station can use capping or rolling to complete the sealing operation;
• It can be configured with Open-RABS isolation protection system and 100-level air purification laminar flow system;
• It can be equipped with high-performance no bottle no filling, no bottle no capping, and linkage squeeze bottle stop function;
• It can be equipped with bottle mouth buckle measuring cup, aluminum foil film/plastic film, heat shrinkable sealing function;
• Has full-line linkage function, linkage control of front and rear equipment;
• The filling production line adopts a waterproof design on the table, which is easy to clean with water;
• Using high-precision color touch screen operation monitoring, PLC automatic control, automatic protection, host frequency conversion speed regulation and other control technologies for automatic control and monitoring of the production process;
• Customization of related products can be made according to the actual needs of customers.